Insights — Phong Nguyen · Ho Chi Minh City ·

Lacquer and eggshell: six months, 200 shells, one box

How a coffee gift box was drawn for an artisan rather than a print machine — and what that changes about structure, colour and the schedule.

Packaging Design Production

Most gift boxes are printed. This one was made.

10Vill Coffee wanted a box that could sit next to a collector’s piece rather than a retail SKU, and the way to get there was not a heavier board or a shinier foil. It was to hand the surface to someone who works in lacquer — the artist Đinh Văn Sơn — and to design for his hand instead of a printing machine.

It took six months, more than two hundred roasted eggshells and seven prototypes. It won MUSE Design Awards Gold in 2026.

Designing for a hand changes the drawing

A print file assumes perfect registration and infinite repetition. Lacquer inlay assumes neither. Every shell fragment is placed by hand; no two boxes are pixel-identical, and the artwork has to be drawn so that this reads as craft rather than as error.

Practically, that meant three things:

  • Motif over pattern. We drew the coffee cherry as an inlay motif with room around it, not as a repeating field. A tight repeat would have made every small deviation look like a mistake.
  • Contrast that survives the material. Eggshell against black lacquer is the highest-contrast pairing in the craft, and it is legible at arm’s length — which a gift box has to be, because it is seen on a table before it is held.
  • One surface, not panels. The structure was set so the lid reads as a single painted plane. The moment a lid looks like a printed panel glued onto a box, the whole object drops a category.

The material sets the palette, not the other way round

We sampled the colours directly from the finished lacquer work rather than specifying them upfront: vermilion, turquoise, gold leaf, eggshell white, coffee wood. The dark chapters sit on true lacquer black; the light ones sit on warm ivory paper, never pure white — with a craft object, pure white reads as clinical and kills the warmth the material spent six months earning.

Reusing coffee wood for the structural parts closed the loop: the same plant that produced the beans produced the box that carries them.

Six months is a schedule, not a delay

The craft timeline is the project timeline, and it does not compress:

  1. Concept and motif drawing.
  2. Prototype rounds — seven, in this case, because inlay density and shell tone both had to be found by making.
  3. Shell preparation: roasting, cracking, sorting by tone. Two hundred-plus shells is not a figure of speech; it is the raw material count.
  4. Lacquer layers, each one cured before the next.
  5. Inlay placement, by hand, one fragment at a time.
  6. Polishing back to reveal the shell.

A brand planning something like this for Tết needs to start a full season earlier than a printed pack. That is the real cost — not the material.

Photograph it as an object

The last decision mattered as much as the first: we shot the box as an artefact, not as packaging. Raking light across the surface, macro on the shell edges, the artist’s hands in frame. A studio pack shot on white would have flattened six months of work into a product listing.

If the making is the story, the photography has to admit it.

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